Sunday, September 18, 2011

Interfacing DC Motor With Microcontroller

►Introduction

Whenever a robotics hobbyist talk about making a robot, the first thing comes to his mind is making the robot move on the ground. And there are always two options in front of the designer whether to use a DC motor or a stepper motor. When it comes to speed, weight, size, cost... DC motors are always preffered over stepper motors. There are many things which you can do with your DC motor when interfaced with a microcontroller. For example you can control the speed of motor, you can control the direction of rotation, you can also do encoding of the rotation made by DC motor i.e. keeping track of how many turns are made by your motors etc. So you can see DC motors are no less than a stepper motor.

In this part of tutorial we will learn to interfacing a DC motor with a microcontroller. Usually H-bridge is preffered way of interfacing a DC motor. These days many IC manufacturers have H-bridge motor drivers available in the market like L293D is most used H-Bridge driver IC. H-bridge can also be made with the help of trasistors and MOSFETs etc. rather of being cheap, they only increase the size of the design board, which is somtimes not required so using a small 16 pin IC is preffered for this purpose.

►Working Theory of H-Bridge

The name "H-Bridge" is derived from the actual shape of the switching circuit which control the motoion of the motor. It is also known as "Full Bridge". Basically there are four switching elements in the H-Bridge as shown in the figure below.
As you can see in the figure above there are four switching elements named as "High side left", "High side right", "Low side right", "Low side left". When these switches are turned on in pairs motor changes its direction accordingly. Like, if we switch on High side left and Low side right then motor rotate in forward direction, as current flows from Power supply through the motor coil goes to ground via switch low side right. This is shown in the figure below.
Similarly, when you switch on low side left and high side right, the current flows in opposite direction and motor rotates in backward direction. This is the basic working of H-Bridge. We can also make a small truth table according to the switching of H-Bridge explained above.
Truth Table
High Left
High Right
Low Left
Low Right
Description
On
Off
Off
On
Motor runs clockwise
Off
On
On
Off
Motor runs anti-clockwise
On
On
Off
Off
Motor stops or decelerates
Off
Off
On
On
Motor stops or decelerates

As already said, H-bridge can be made with the help of trasistors as well as MOSFETs, the only thing is the power handling capacity of the circuit. If motors are needed to run with high current then lot of dissipation is there. So head sinks are needed to cool the circuit.

Now you might be thinkin why i did not discuss the cases like High side left on and Low side left on or high side right on and low side right on. Clearly seen in the diagra, you don't want to burn your power supply by shorting them. So that is why those combinations are not discussed in the truth table.

So we have seen that using simple switching elements we can make our own H-Bridge, or other option we have is using an IC based H-bridge driver. Both of them are discussed in the next section of the tutorial.

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